Client Introduction

Our client is one of India’s fastest growing global conglomerates with businesses in Line Pipes, Home Textiles, Infrastructure, Steel, Advanced Textiles and Flooring solutions.

Business Requirement

  • Achieve connectivity to existing systems in a secured manner– heterogenous PLC makes, HMIs, Barcode printers, Production Planning system (SAP data).
  • Perform Live Plant Monitoring from any location of the Plant.
  • Elimination of Manual bookkeeping by floor operators.
  • Product Quality monitoring by TQM team.
  • Need to monitor Critical Process Parameters & trigger Alerts to be actioned by the Plant Production team.
  • Automatic recording of unplanned downtime for reducing operational disruptions.

Solution Overview

  • Supply & commissioning of Data diodes and iLens SmartConnect IoT Gateways.
  • Facilitating Multiple OEM integration using OPC UA protocol.
  • Data diode security – End-to-end isolation of OT network with IT network – which removes the risk of any kind of cyber attacks to their OEMs.
  • Consolidated Plant and Process view centrally using Web SCADA.
  • Live Monitoring of all parameters for PLC Machines in Campen, TUFTCO, Compounding & Watcher line of COATING plant and viewed in Dashboards.
  • Analytical Dashboards.
  • Critical Process Parameters Monitoring & triggering Alerts to be actioned by the Plant Production team.
  • Automatic recording of unplanned downtime for reducing operational disruptions.
  • Preventive Maintenance planning and scheduling.

Deployed Solution Snapshots


Consolidated Plant & process View using Web SCADA




OEE App Dashboards

Business Impact

Concluding Remarks:

At Knowledge Lens, we constantly work towards improving our product technologies, so your business can do more for you. Visit us here to learn more about our products & solution offerings.



Sneha Mary Christall

Marketing and Brand Manager, Knowledge Lens.

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