Client Introduction
Our client is one of India’s fastest growing global conglomerates with businesses in Line Pipes, Home Textiles, Infrastructure, Steel, Advanced Textiles and Flooring solutions.
Business Requirement
- Achieve connectivity to existing systems in a secured manner– heterogenous PLC makes, HMIs, Barcode printers, Production Planning system (SAP data).
- Perform Live Plant Monitoring from any location of the Plant.
- Elimination of Manual bookkeeping by floor operators.
- Product Quality monitoring by TQM team.
- Need to monitor Critical Process Parameters & trigger Alerts to be actioned by the Plant Production team.
- Automatic recording of unplanned downtime for reducing operational disruptions.
Solution Overview
- Supply & commissioning of Data diodes and iLens SmartConnect Gateways.
- Facilitating Multiple OEM integration using OPC UA protocol.
- Data diode security – End-to-end isolation of OT network with IT network – which removes the risk of any kind of cyber attacks to their OEMs.
- Consolidated Plant and Process view centrally using Web SCADA.
- Live Monitoring of all parameters for PLC Machines in Campen, TUFTCO, Compounding & Watcher line of COATING plant and viewed in Dashboards.
- Analytical Dashboards.
- Critical Process Parameters Monitoring & triggering Alerts to be actioned by the Plant Production team.
- Automatic recording of unplanned downtime for reducing operational disruptions.
- Preventive Maintenance planning and scheduling.
Deployed Solution Snapshots
Consolidated Plant & process View using Web SCADA
OEE App Dashboards
Business Impact
Concluding Remarks:
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